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The lowest or basic strength of aluminum and each of its alloys is determined when the metal is in the annealed or soft condition. This is designated as the O (letter O) temper. For example, the annealed condition for alloy 1145 is written 1145-O. Annealing consists of heating the metal to the appropriate temperature for the correct period of time.

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This amount of cold working is determined in aluminum flat wire as well as all other alloys, by the specified temper of the end user. If the temper required is soft or annealed then the final operation is for the flat wire to be annealed in a heat controlled oven, either in a batch of strand annealing operation.

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For relatively soft material, the knife penetration is relatively high. Consequently, the horizontal knife clearance is small as it relates to the percentage of material thickness. On soft “0” temper aluminum, you may have as much as a 50 percent knife penetration and a 50 percent fracture.

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